Tag: dtg printing
Understanding T-Shirt Printing and How It Works
T-shirt printing has become one of the most popular ways to express creativity, promote brands, and personalize clothing. From local businesses and fashion startups to large-scale manufacturers, custom printing gives people the freedom to design and produce unique garments. This industry continues to grow as technology makes printing faster, more affordable, and accessible to anyone who wants to start a small apparel business or simply create custom shirts for personal use.
What Is T-Shirt Printing?
T-shirt printing is the process of applying a design, logo, or image onto fabric using different printing methods. These designs can include text, illustrations, or full-colour graphics. The goal is to transfer the image onto the garment in a durable and visually appealing way.
Modern printing methods have made it possible to produce high-quality prints in smaller quantities. This flexibility allows both individuals and businesses to meet specific customer demands. Today’s digital printers can even handle complex designs with smooth colour gradients and detailed artwork that older methods could not easily reproduce.
Why T-Shirt Printing Matters
T-shirt printing is more than just decoration—it’s a form of communication and branding. For businesses, custom shirts serve as effective marketing tools. They help promote company identity and improve visibility during events or campaigns.
For artists and designers, printing offers a creative outlet and a way to share original artwork. For individuals, personalized shirts can celebrate occasions like birthdays, reunions, or sports events. In short, printed shirts connect people, messages, and creativity through wearable designs.
Different Types of T-Shirt Printing
There are several ways to print on T-shirts, each with its advantages. Choosing the right one depends on the desired quality, quantity, and budget. Below is an overview of the most common methods.
1. Screen Printing
Screen printing is one of the oldest and most reliable printing methods. It uses a stencil (or screen) to push ink through onto the fabric.
- It’s ideal for bulk orders.
- Produces bright, durable prints.
- Works best for simple designs with fewer colours.
However, it requires setup time and can be costly for small runs because each colour needs a separate screen.
2. Direct-to-Garment (DTG) Printing
DTG printing uses specialized inkjet technology to print directly onto fabric. It works like a standard printer but prints on cloth instead of paper.
- Perfect for detailed, full-colour designs.
- Requires little setup time.
- Best suited for small to medium quantities.
DTG prints feel soft and look sharp, though they work best on cotton fabrics.
Further Reading: 14 Most Frequently Asked Questions About DTG Printing
3. Direct-to-Film (DTF) Printing
DTF printing transfers a printed design from film onto fabric using heat and adhesive powder. It is a newer method that combines the best of DTG and heat transfer techniques.
- Can print on various fabrics like cotton, polyester, and blends.
- Produces durable, vibrant prints.
- Offers flexibility and lower production costs.
This process has become a popular choice for many small printing businesses because it’s easy to learn and produces consistent results.
Further Reading: 9 Most Frequently Asked Questions about Direct-to-Film Printing
4. Heat Transfer Vinyl (HTV)
HTV printing involves cutting designs from colored vinyl sheets and heat-pressing them onto garments.
- Great for lettering and simple graphics.
- Allows layering of different vinyl types and colours.
- Produces durable, textured designs.
However, it is more time-consuming for complex or large-scale prints.
5. Dye Sublimation
Dye sublimation uses heat to transfer dye into the fibres of polyester fabric.
- Produces vibrant, fade-resistant prints.
- Works best on light-colored polyester shirts.
- The print becomes part of the fabric, so it never cracks or peels.
- This method is ideal for sportswear, jerseys, and promotional shirts that require long-lasting colour.
Step-by-Step Process of T-Shirt Printing Using Printers
Modern digital printers enable faster and more precise T-shirt printing. While each method has its differences, most printing workflows follow a similar set of steps.
Here’s a simple breakdown of the process:
- Design Creation – The process starts with making the design using software like Adobe Illustrator or CorelDRAW. The design must be high resolution and correctly sized for the print area.
- Garment Preparation – The shirt must be clean, flat, and pre-treated if needed. Pre-treatment helps the ink stick better and produce brighter colours.
- Printer Setup – The printer must be calibrated, and the right inks and media (film or fabric) should be loaded.
- Printing – The design is printed directly on the shirt (for DTG) or onto transfer film (for DTF).
- Curing or Drying – The printed design must be cured using heat to set the ink. This ensures it bonds properly with the fabric.
- Heat Transfer (For DTF) – The cured design is pressed onto the shirt using a heat press, bonding it permanently.
- Quality Check – The finished shirt is inspected for colour accuracy, alignment, and quality before packaging.
Comparing DTF and DTG Printing
Both DTF and DTG are modern printing methods that produce excellent results, but they serve different needs. DTG prints directly on fabric, resulting in a soft feel and detailed image. However, it works best on cotton garments.
DTF printing uses film and adhesive powder to transfer designs, allowing it to print on a wider range of fabrics. It also produces stronger prints that resist washing and stretching. For small businesses, DTF can be more cost-effective due to lower setup and material costs.
In short, DTG offers high-end results for cotton shirts, while DTF offers flexibility and durability across many fabric types.
Best DTF and DTG Printers in 2025
The newest DTF and DTG printers in 2025 offer faster speeds, sharper quality, and better ink efficiency. Leading brands like Roland have introduced advanced printers, such as the Roland.
Roland VersaStudio BY-20

The Roland VersaStudio BY-20 is a compact, user-friendly desktop direct-to-film (DTF) printer designed for creating vibrant, high-quality graphics that can be transferred to apparel and accessories. It offers contour-cutting functionality and works with a wide variety of fabrics—making it a versatile solution for small businesses or print shops looking to expand into custom apparel.
Roland DTF Printer TY-300

The Roland TY-300 is a high-end DTF (Direct-to-Film) printer built for custom apparel and textiles. It delivers vibrant, detailed graphics on a wide variety of fabrics—including cotton, polyester, denim, and nylon—without needing pre-treatment.
With a production speed of up to 10.9 m²/h and advanced maintenance features to reduce downtime, it provides both performance and reliability for small and large print operations.
T-shirt printing has evolved from simple one-colour prints to full-colour, detailed designs made possible by modern printing technology. Whether for personal projects or commercial use, printing on shirts has become easier, faster, and more profitable.
By understanding the different printing methods and processes, anyone can start creating custom garments that stand out. With tools like today’s DTF and DTG printers, the possibilities in the world of T-shirt printing are endless.
Are you a business owner looking to elevate your apparel customization game? Consider investing in direct-to-garment printing machines. Contact us today to explore your options and take the first step toward enhancing your business with the latest in t-shirt printing technology. Let’s turn your creative vision into a colourful, wearable reality!













